

| Subject: | 84 dont smoke no more |
| From: | Earl Smith |
| Date: | Tue, 29 Apr 1997 11:22:47 -0700 (PDT) |
> >The story so far: about two months ago a sudden increase (or should it be a >decrease?) in mileage from 27 mpg to 10 mpg. About a month ago, increase of >about >ten thousand percent in black smoke emission. (Sure discourages tail-gaters!) >Lots of excellent advice and suggestions from you folk, change of ECU and Temp. >sensor 2, adjustment of AFM. Minimal improvement. > >Friday, finally took it to a mechanic. It took him three hours to figure out >what was causing the problem and I think it was a great piece of detective work. > >Wire coming from the O2 sensor on the 84 is a single lead that plugs into >another >lead coming out of the wiring harness. That harness lead goes into the multipin >connector. For reasons known only to themselves, VW engineers made that harness >lead a co-axial cable with the shield grounded. Somewhere along that lead, >inside the harness, the insulation around the inner wire broke and allowed the >signal to ground on the shield. > >The mechanic, Niel, took endless trouble to explain the operation to me. Seems >at 600 degrees the O2 sensor generates a 0.5 volt signal to the computer. Over >that voltage indicates a rich mixture and the ECU decreases the fuel flow. >Under >0.5 volts indicates a weak mixture and the ECU feeds in more gas. A grounded >wire will produce a 0.0 voltage so guess what the ECU does?!!. Niel simply took >apart the multipin connector and checked the voltage at the pin, then cut >off the >faulty lead and replaced it with a single wire lead. Now ole Smoky purrs like >a kitten and I am looking forward to 27mpg. again. > > > >
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