

| Subject: | re:Autobox flush/refill |
| Date: | Sat, 16 Nov 1996 21:48:05 -0800 |
Tim, The short answer is that there is no way I know of to drain the torque converter that I know of without removing it- which means dropping out the transaxle to get to it. This is something I have done on a weekend, though I can't recommend it for routine preventative maintenance. I now change the ATF every other oil change (about 2.5 qts), which should keep fairly fresh fluid in the system (by dilution) without draining the torque converter. I started doing this after the auto trans on our '90 Carat failed at 63K miles. After three rebuilds at home, I finally figured out that the endplay was adjusted incorrectly from the factory- one of the rings on the trans.oil pump kept undercutting and eventually breaking. I finally ignored the Bentley figure for endplay and bought a shim from VW dealer equal to the amount of undercutting. The shim cost .79 while the dealer wanted $900 just to diagnose the problem, with assurances that it would cost $3500 to fix. At those prices I figured I had nothing to lose trying it myself at home- at the worst I would have it towed to a tranny shop with the transmission in a box in the back. Turned out that it wasn't that difficult. I can now pull the tranny out , tear it down, put it back together again and into the van in the dark without a Bentley in under 3 hrs! The last rebuild was about 50K miles ago, no signs of trouble. I swapped torque converters on the last one though- catastrophic failure/blown clutch packet filled the system with metal particles. I wish now I had kept the old TC and had it flushed at a tranny shop (about $15) because the rebuilt I installed is of older design and engine runs about 200RPM faster at 65MPH. The other recommendation I have is to drop a small magnet into the pan while you have it off. It collects all of the fine metallic particles from the fluid due to normal wear- looks like a caterpillar after 10K miles. It can't hurt. I have never seen a bottle of ATF that says only Dexron. They are all labeled DexronIII/Mercon, which is what I use. What you want to avoid are the ones labeled only "ATF" or "Type F", which are NOT compatible. Here in San Diego, cold morning starts mean the high 40's, so I don't know about the synthetics. I'd go for the cheaper stuff and change it often. Dan Fuller '90 Carat '63 Bug Ragtop '95 BMW 318i conv.
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