

| Subject: | 5sp Transmission rebuild.. |
| From: | Don Hanson |
| Date: | Sat, 7 May 2016 07:12:33 -0700 |
I took mine to AA Transaxle in Duvall, Wa. They are an and accommodating shop to work with and they pleasantly surprised me by completing the rebuild in under one week. The bearings were worn, but there were no big expensive parts that needed replacement. I want to thank whoever it was that suggested NOT driving it with noisy bearings in order to not damage to the input shaft. My transmission was just beginning to show some minor wear on on the 2 gears on the shaft, but was still inconsequential. BTW, Matt told me he has lot of assorted 5sp manual trans parts on hand...... I asked them to identify and make note of the transmission parts and the gearing I've got in there, since it seems to work almost perfectly for me, with my 2.0 liter ABA hybrid inline vw motor and the way I like to drive. They said "Euro" when I brought them the tranny, but the gearing is almost an exact match for a diesel 5sp transmission...5.43 ring and pinion... 1st= 4.11 2nd = 2.33 3rd =1.47 4th 1.02 and 5th .77 With this gearing, I normally just use the top four gears, starting usually from a stop in 2nd gear...though off-road or steep and slippery, I'll use my 1st gear.....Dropping from 5th to 4th for steep long highway grades at about 65 mph seems to agree with this set up ....I run up the longer steeper passes at about 60mph and just under 4000 rpms, which is good with an inline.. With the trans out I'm redoing my gas lines, replacing the throw out bearing and the pilot bearing. I've run Swepco 201 now for 3yrs in that transmission and I will do so again with the new innards, too. That may have saved my input shaft gears from deadly wear (a total internet statement)....I know the Swepco 'sounds' a lot better inside there than the Redline did. A lot of my Porsche pals swear by the stuff and I still have an almost full leftover gallon from my last gear oil change..it comes in containers sized to make you buy two for a transmission oil change....
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