

| Subject: | Coolant loss - '89 Vanagaon - manual trans. |
| From: | Eric Bainbridge |
| Date: | Sun, 13 Apr 2014 13:48:17 -0400 |
Hello my far-more-learned-than-I-am fellow VW owners. I am not only new to this list but also a relatively new Westy owner. I purchased my '89 Vanagon in the summer of 2012 and had no issues my first season, which was relatively short. Then, after having it parked/stored for the winter, I took it out again in the Spring of 2013. I noticed that my coolant reservoir over-flow tank was empty and so topped it up. The main tank in the engine compartment remained at the same level. Still concerned, I had a pressure test done and nothing could be found but I had the coolant replaced regardless, as well as the expansion tank cap. I was told by the mechanic who worked on it that the coolant leak was due to a faulty clamp and so he replaced it along with the line - I have also just recently learned that there are a total of 33 coolant lines in this vehicle! For the remainder of the 2013 season, only the occasional small top-up of the over-flow tank was required. Temp gauge normal - no flashing L.E.D. This year, however, the same thing happened - but with a difference. Not only was the overflow tank empty, the main tank in the engine compartment was also much lower (at about the half-way mark) and so I topped it up by about a litre. After driving for about 10 minutes, I stopped and checked it again as the temp gauge was higher (past the L.E.D., which was flashing) and so topped it up again. This time by only about 250 ml. I did notice that the colour was somewhat reddish/greyish muddy-looking, with a slight film on the top of the remaining liquid. Today, however, I took 'er out for a good 30 minute drive and everything remained normal: overflow tank level unchanged, main tank level unchanged, temp gauge (once warmed up) stayed in the middle, where it should be. I have been reading the forums on The Samba regarding coolant leaks and short of a "leak down test" am not sure as how to proceed from here. Is a leak-down test the same as a pressure test? Just prior to my purchasing the van, the engine had undergone a rebuild as it had over-heated and had a cracked head. Boston Bob did the bottom half and the top half was done locally. New pistons, rings, cylinders, head, barrels, water pump as well as a new clutch and fuel pump. Any help/suggestions would be greatly appreciated as I have been told that a problem of this sort might not effect engine life in the short-term, it can wreak havoc over time. I want to avoid havoc. Thanks a bunch guys! Eric 1989 Vanagon 2.1 manual
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