

| Subject: | Engine Bay Electrical Fire |
| From: | John Rodgers |
| Date: | Tue, 23 Aug 2011 14:46:38 -0500 |
I have begun pulling the burned wiring harness that is in the engine bay out of the vehicle. What a nightmare this is going to be - replacing the thing. I split the cover of the harness to see the extent of damage and all those wires are burned - insulation melted and charred. Nothing salvageable. The whole harness has to go. I haven't asked around yet about a replacement. A couple of fine Volks have offered, but I'm not there yet. It will be a few days. I'm planning to photograph this effort for posterity for the list, in case anyone else ever has to do it. Out of this effort already comes this admonition - Inspect your engine bay today for chafing, rubbing, vibrating, hoses, wires, etc. Be sure nothing is touching something else unless it was intended that way. Tie things off, add chafing strips, install plastic wraps around plumbing, hoses and wires. You DO NOT want the trouble I've got. I confess - in my view, the WBX engines are as close to an opposed cylinder aircraft engine as one can get without flying. Lots and lots of wires, hoses, plumbing, cables, etc. running everywhere. And it has all the same hassles. All that rubbing, chafing, vibrating, cracking - same, same. Routinely inspect your engine, same as a 50 and 100 hour inspection on an airplane. Give it a thorough going over, write down all the dings on a list, then go back and fix them, checking off the list as you go. It's the only way. Airplanes have to have an annual inspection where the machine is brought back up to as near new as possible once a year. It's the law. Without it - the license is not valid. Our Vanagons need that kind of inspection as well. John -- John Rodgers Clayartist and Moldmaker 88'GL VW Bus Driver Chelsea, AL Http://www.moldhaus.com
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