

| Subject: | UPDATE: burred spark plug threads |
| From: | jake beaulieu |
| Date: | Mon, 6 Feb 2006 15:31:27 -0500 |
Original message: I somehow managed to burr the spark plug threads on one cylinder last night. All the tin on these air cooled motors makes changing the plugs much harder than it should be. Update: Got lots of good advice on this one. The cylinder that was damaged was the rear drivers side (rear of the vehicle). This is one of the cylinders buried under lots of cooling tin. I picked up a thread chaser and tried cleaning up the threads with the engine in place. This wasn't working so I dropped the motor and stripped off the cooling tin so I could get right on top of the cylinder. This still didn't work very well. I eventually got the threads cleaned up enough that they would accept a spark plug, but it fit very loosely compared to the other cylinders. At this point I was in pretty deep so I just kept digging. I pulled the head and brought it into a shop and had a heli coil inserted. The motor is back together and the heli coil looks great. When I pulled the head I found several clumps of metal shavings stuck in the cylinder despite using liberal amounts of grease on the chaser and hitting the cylinder with compressed air and a vacuum. In my mind that discovery justifies the extra effort I made to pull the head rather than inserting the heli coil with the motor in place. So that was fun. C-ya, Jake
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