

| Subject: | Upgrading I-4 timing belt tensioning roller? |
| From: | Ed McLean |
| Date: | Sun, 21 Oct 2001 14:44:17 -0400 |
There has been a lot of discussion of severe damage as a result of failure of the timing belt on the I4 engine. The tensioning of the belt for older I-4 VW engines is static (using roller 026 109 243J bolted solidly to the cylinder head) with tension defined only by the installers skill and experience. The Bentley instructions to twist the belt easily does not seem to be very precise and there is probably a large variation in the tensioning of belts by non-professionals doing this very important task. The newer engines have dynamic tensioning devices that are spring loaded with the belt tension determined by the device. Do the newer devices work better with fewer belt failures? Can older engines be retrofitted with the newer rollers such as the one for the 2000 Golf AEG engine (06A 109 479A) to insure a more accurate belt tension adjustment? If upgrade is possible and desirable, which of the available adjusters would be best (026 109 243J, 038 109 243H, 038 109 243G, 028 109 243F or ???)? Ed McLean
Have something to add on this topic today? Revive this thread in the forum »