

| Subject: | Brake Master Rebuild |
| From: | Jonathan Farrugia |
| Date: | Thu, 17 Jun 2004 02:30:45 -0400 |
so i would like to get the opinion of the people out there that have rebuilt vanagon brake master cylinders. this is my situation, on monday i had to make a super panic stop with a load and internally blew the seals in my master cylinder. the history of the van is this. the master is probably factory (84). it worked well for the year that i pushed it hard including mountain passes and such. it showed no signs of internal bleed down before the sudden failure. the whole system was flushed twice last year. one very through flush when i put the van on the road and once about five months later during a clutch master r&r. i drove the van with the internally leaky seals for about another hundred miles to get it home. i would guess that there is not much pitting in the casting given the good performance over the last year and the fact that it was flushed twice during that interval. my theory is that the old seals gave out under the sudden drastic pressure, so this "should" be a decent core to rebuild. my question is if you have rebuilt a vanagon master cylinder how long did you get out of your rebuild and what did your cylinder look like inside when you took it apart? if you have rebuilt cylinders to but on the shelf for spares what lube did you use as brake fluid is hydroscopic and will attract water and promote corrosion? jonathan
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